Manufacturing Unit | Gulshan Polyols Limited
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Facilities – Plants

GPL has its manufacturing units

  • Two units Borgaon - Madhya Pradesh
  • Goalpara - Assam
  • Muzaffarnagar - Uttar Pradesh
  • Dhaula Kuan - Himachal Pradesh
  • Abu Road – Rajasthan

ONSITE PCC Plants

  • DSG Paper Mill Ltd - Patiala, Punjab
  • ITC Hooghly – Kolkata,West Bengal
  • Orient Paper Mill - Amlai, Madhya Pradesh
  • Silvertone - Muzaffarnagar, U.P.

By having multi locations, we are able to deliver better value through our supply chain; by procuring cheaper raw material & other resources, at the same time logistic advantages and accessibility to customers.

  • Grain Processing Units
  • Mineral Processing Units
  • Ethanol & Distillery Units
  • On-site Plants

Location:Gujarat

Manufactured:Sorbitol 70% Solution and Liquid Glucose

Captive Power Plant Capacity:7 MW (Two turbines of 3+4 MW)

Certification: ISO 9001:2008, OHSAS 14001: 2004, HACCP, OHSAS18001:2007, OU-Kosher, Halal, EMS 14001:2004

This Bio Chem Unit was established in 1997 in G.I.D.C. Mega Industrial Estate, Jhagadia, Bharuch district in the state of Gujarat in Western part of India which is 60 kms away from Vadodra and is very well connected to other parts of India through NH 8. The Unit has proximity advantage to raw material, railway network and global ports like Hazira & JNPT which facilitates easy exports of finished goods.

It is Gulshan’s second manufacturing facility which manufactures Sorbitol 70% Solution and Liquid Glucose. This unit is largest production Center of Gulshan for export of Starch Derivatives using Corn as raw material and has attained the Star Export House certificate. The plant is equipped with a captive power plant to ensure uninterrupted power supply. It has quality control lab & Microbiology Lab for testing the product and has separate labs for Starch Plant, ETP plant & Boiler testing.

Gulshan group continuously strives for a clean & green environment. The Unit has developed a Green belt and complies with State Pollution Control Board. It is regularly audited by large customers for QA and EHS systems.

Sorbitol 70% Solution and Liquid Glucose Unit

Location: Uttar Pradesh

Products Manufactured: Native Starch, MDP, DMH and Liquid Glucose

Certifications: FSSAI, ISO 9001, KOSHER, HALAL, HACCP

This is the first manufacturing facility of Gulshan, established in 1980 located at Muzaffarnagar, Uttar Pradesh spread over 50 acres. It was initially setup to make Precipitated Calcium Carbonate, which still continues. It is equipped with a captive power plant to ensure uninterrupted power supply. The location enjoys great proximity to raw material sources and customers.

This is a very unique establishment, where three different raw materials are processed to make entirely different final products catering to different markets.

-> Here we process NON GMO Rice to make Dextrose Monohydrate, Malto Dextrin Powder, Glucose Powder, Rice Gluten for food and pharmaceutical applications.

-> We process corn / maize to make Native Starch powder for Paper, Textile and Food Industries, with Corn Gluten, Corn Germ and Enriched Fiber.

MDP, DMH and Liquid Glucose Unit

Location:Uttar Pradesh

Products manufactured: Calcium Carbonate (WGCC)

Captive power plant capacity: 8 MWCertifications: ISO 9001:2008

This is the first manufacturing facility of Gulshan group established in 1980 located at Muzaffarnagar in Uttar Pradesh, spread over in 50 acre. It manufactures various grades of Calcium Carbonate including Wet Ground Calcium Carbonate (WGCC). The plant is equipped with a captive power plant to ensure uninterrupted power supply. It also has proximity to raw material and Customers.

The unit has extensive product testing facilities by having quality control lab and microbiology lab which enable the development of high quality products manufactured at the factory. It has a dedicated section for the reputed clients like Colgate & Asian Paints.

Calcium Carbonate Unit U.P

Location : Himachal Pradesh

Products manufactured : GNCC and CCPG

Certifications: ISO 9001:2008

The unit was established in 2009 located in village Rampur Majri, Dhaula Kuan, tehsil of Sirmour district in the northern Indian state of Himachal Pradesh. The Unit is surrounded by mountains having rich and huge deposits of limestone. These deposits of limestone are considered to be the best quality of limestone in Asia. It lies on National Highway 72 between Dehradun and Shimla connecting AMBALA and HARIDWAR runs through Paonta sahib. It is near to the Uttarakhand State Border and Haryana State Border. Nahan, Jagadhri , Mussoorie , Yamuna nagar are the nearby Cities to Rampur Majri.

This Unit is engaged in manufacturing of Ground Natural Calcium Carbonate (GNCC) in powder form and Calcium Carbonate Pigment Grade (CCPG) in slurry form by using limestone as raw material. Also it is enjoying full exemption from Central Excise on GNCC for ten years & some sales tax benefits also besides income tax benefits.

GNCC and CCPG-H.P

Location : Rajasthan

Products manufactured : GCC – Coated and Uncoated

Certifications: ISO 9001:2008

The unit was set up in the year 2012 in Abu Road, district of Sirohi in the State of Rajasthan. The entire setup has been built upon 8,000 sq. mtr. of floor area. It lies southeast of Mount Abu and its railway station is an important stop on the main Indian Railways line between Delhi and Ahmadabad. Mount Abu is 27 km up the hill from Abu Road. The Sirohi district is full of minerals therefore the unit enjoys proximity to world-class quality in many stone varieties.

This unit of Gulshan manufactures different grades of Ground Calcium Carbonate (GCC) – Coated and Uncoated. It caters the demand of Polymer Industry and mainly supply in Central and southern part of India.

GCC–Coated and Uncoated - Rajasthan

Location:Madhya Pradesh

Manufacture:Ethanol/Extra Neutral Alcohol

This plant is setup by company in Chhindwara city located at village Borgaon which is around 70 km away from Chhindwara, Madhya Pradesh & “ Orange city” Nagpur, Maharashtra. The unit enjoys advantages due to its location as it lies just 10 km within MP state from Maharashtra and the highway is connected to every part of India as now it has been declared as National Highway 26B.

Our Company had an existing set up of producing 60 KLPD ethanol at Chhindwara (Madhya Pradesh) since May 2020. Our Company is constantly suppling ethanol to OMC’s. In order to participate in GoI initiative of blending 20% of ethanol with petrol by the year 2025-2026, our Company is already in the process of setting up a new facility for producing 500 KLPD of ethanol at a site which is adjacent to our existing facility in Chhindwara (Madhya Pradesh). The construction activity on the said facility has already commenced and we have placed the order for plant and machinery required for the manufacturing of ethanol (bio-fuel). Our manufacturing facility at Chhindwara (Madhya Pradesh) is equipped with in-house laboratory and state-of-the-art facilities backed by 2.2 MW CCPP for the ethanol and liquor production.

Self branded IMFL - M.P

Location:Assam

Manufacture:Ethanol/Extra Neutral Alcohol

Our Company has also made its footprint in the north-eastern region of India. Our Company has received letter of allotment and the certificate of handing over and taking over physical possession from AIDCL for allotment of 25 acres of land at Industrial Growth Centre, Matia, Mornai, District Goalpara – 783101, Assam for setting up of a 250 KLPD grain based ethanol (distillery) unit. Our Company, pursuant to an EOI floated by one of the major OMC on behalf of other PSU OMCs, has received a LOI from OMCs whereby we have been shortlisted for signing of the long term off-take agreement with upcoming dedicated ethanol deficit states of India for supply of indigenous denatured anhydrous ethanol to such OMCs to meet the ethanol requirement.

Location:Hooghly

Manufactured:Percipated Calcium Carbonate (PCC)

Catered To:specifically for the use of ITC Limited requirementt

This Onsite PCC plant was set up in 2014 at the location of ITC Limited – Paper division at Tribeni, West Bengal for the captive consumption of production of PCC in their Cigarette paper making plant. This was the 3rd Onsite PCC plant set up by the Company in India for supply of specialty PCC suitable for Paper industry. This Unit has been acknowledge as a “truly make in India project” by Mr. Sanjay Singh, COO of ITC Limited.

Earlier ITC was using expensive imported chalk, which has now been replaced with the product, produced from the aforesaid facility. The facility was started well before the targeted date of operation.

After setting up of this On-site PCC plant, ITC has got great economical and optical property advantages. Moreover, as the product is produced in India at their site, they have stopped buying expensive Imported PCC on starting up the said facility.

It was indeed a difficult task to set up the facility which complies with all International standards and is capable of producing the product to replace the expensive quality of PCC at a lower cost. Gulshan has made it possible with its more than three decade experience in this field.

Percipated Calcium Carbonate-Hooghly

Location: Muzaffarnagar

Products Manufactured: PCC

Certifications: specifically for the use of Silvertone Pulp & Paper Mill.

This Onsite PCC plant was set up in 2013 at Muzaffarnagar, Uttar Pradesh for a Paper Industry Company namely Silvertone Pulp & Paper Mill Pvt. Ltd., for production of Precipitated calcium Carbonate.

PCC and WGCC Bangladesh

Location: Madhya Pradesh

Products Manufactured: Percipated Calcium Carbonate (PCC)

Certifications: specifically for the use of Orient Paper Mills (a Birla Group Company)

This Onsite PCC plant was set up in 2015 at Amlai, Madhya Pradesh for Orient paper Mills (OPM), a Birla Group Company for production of Precipitated calcium Carbonate. This On-site PCC plant arrangement has brought Orient Paper Mills significant cost efficiency and environment friendly technology.

Percipated Calcium Carbonate (PCC) Madhya Pradesh